Customized Clear Aligners for Orthodontic Treatment
Clear aligners are orthodontic appliances made from transparent thermoplastic materials and designed to gradually move teeth according to an individual treatment plan. Compared with traditional fixed braces, they can be removed when eating and during daily oral care while providing controlled forces throughout the treatment process. We manufacture customized clear aligners based on digital treatment plans and individual patient data. Each aligner is individually thermoformed, laser-trimmed and marked with identification information to support sequential tooth movement throughout the planned treatment process.
- Our clear aligners are manufactured with Cohertz 3-layer TPU or SCHEU Duran materials to ensure high transparency, controlled elasticity and reliable performance for orthodontic applications.
- Available in a standard thickness of 0.75 mm, with customized thickness options to meet different orthodontic treatment requirements.
- The trim line can be customized between scalloped and straight-cut designs to match different clinical preferences.
- Each aligner can be laser-etched with patient IDs and sequential stage numbers, helping dental professionals quickly identify each aligner and follow the planned treatment sequence.
- BPA-free materials with ISO 10993 biocompatibility testing are used to meet requirements for intraoral applications.
- Clear aligners feature controlled elasticity to deliver stable forces for planned tooth movement throughout each stage of the orthodontic treatment.
| Material | Cohertz 3-layer TPU / SCHEU Duran thermoplastic materials |
| Thickness | 0.75 mm standard thickness, with customized options available |
| Transparency | Up to 95% optical clarity |
| Force Retention | Designed to maintain stable force performance over a 14-day wear period |
| Biocompatibility | BPA-free materials with ISO 10993 biocompatibility testing |
| Trim Options | Scalloped gingival trim or straight-cut trim designs |
| Marking | Laser-etched patient identification and sequential stage numbers |
| Disinfection | UV disinfected before shipment |
Clear aligners are custom-made orthodontic appliances designed according to each patient’s treatment plan. Unlike traditional fixed braces, they are made from transparent thermoplastic materials and support gradual tooth movement during treatment. Thanks to their removable design, clear aligners allow patients to maintain their normal eating and oral care routines throughout the treatment process.
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Transparent AppearanceClear aligners are made from transparent thermoplastic materials, providing a less noticeable option compared with traditional brackets and wires.
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Removable DesignClear aligners can be easily removed for eating, brushing and flossing, allowing patients to maintain their normal daily routines during treatment.
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Customized TreatmentEach aligner is individually fabricated according to digital treatment plans and patient-specific requirements for accurate tooth alignment.
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Gradual Tooth MovementDigital treatment planning organizes tooth movement into sequential stages, allowing dental professionals to monitor and manage the treatment process.
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Submission of Digital ScansClients provide the necessary patient information, including STL files, patient photos, panoramic X-rays, cephalometric X-rays, and completed Rx forms. These files are used as the basis for treatment planning and aligner customization.
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Treatment Plan Design & ReviewOur team prepares a 3D digital treatment plan within 24 to 48 hours for client review and approval before aligner production begins.
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Customized Aligner ManufacturingAfter approval, the aligners are produced through 3D printing, thermoforming, laser trimming, and quality inspection to ensure each set matches the approved treatment plan.
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Packaging & ShipmentFinished aligners are packaged according to customer requirements, with customized or standard packaging options available before shipment.
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We use medical-grade thermoplastic materials for clear aligner production, including Cohertz 3-layer TPU and SCHEU Duran options. These materials offer high transparency, controlled elasticity and biocompatibility for orthodontic applications.
Our manufacturing process covers:- Precision thermoforming to shape each aligner according to the digital treatment plan
- Laser trimming and edge finishing to achieve smooth edges and a comfortable fit
- Flexible production methods for customized clinic cases and larger-volume orders from distributors and aligner brands
Our team of experts includes dental technicians, designers, production specialists and international service staff who work together throughout the clear aligner development and cooperation process. Their main responsibilities include:
- Preparing aligner designs, reviewing treatment requirements and coordinating production details for different cases.
- Communicating with overseas clinics and laboratories during case preparation, production and order follow-up.
- Providing multilingual communication and export coordination for international partners.
We follow quality control measures at every stage of clear aligner production, from selecting qualified materials to inspecting finished products before shipment. Through these measures, we can:
- Check raw materials and finished aligners to maintain consistent quality between different production batches.
- Review important product details, including thickness, appearance, trimming quality and fitting accuracy.
- Keep production records and material information for order traceability and quality follow-up when needed.
Our digital orthodontic design platform helps create customized clear aligner treatment plans based on patient data and allows us to:
- Import STL files from intraoral scanners to create 3D digital dental models for aligner design.
- Review planned tooth movements through 3D simulations and adjust the aligner treatment stages according to clinical requirements.
- Improve communication between dentists, designers and partners during the treatment planning process.
We provide OEM and white-label solutions for dental clinics, laboratories, distributors and aligner brands. Services can be customized based on different cooperation requirements, including:
- Customized clear aligner specifications, packaging and brand labeling according to partner needs.
- Flexible production arrangements for different order volumes, including customized projects and distributor orders.
- Export documentation support, including shipping documents and related paperwork for international orders.
We are a specialized OEM and white-label manufacturer of medical-grade clear aligners and orthodontic retainers, serving dental clinics, orthodontists, dental laboratories, and global distributors. Powered by a digital orthodontic workflow from intraoral STL file scanning and 3D treatment planning to precision thermoforming and automated trimming, we deliver custom clear aligners and retainers tailored to your specific needs. Operating under strict ISO 13485 quality management systems with CE and FDA compliance, we utilize medical-grade thermoplastic materials for clear retainer and aligner production to provide high transparency and exceptional patient comfort. Whether you are looking for an ideal alternative to traditional metal braces or reliable retention following orthodontic treatment, our clear aligners and retainers are designed and manufactured to meet your expectations.
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DLP 3D Printing SystemsOur DLP 3D printers are used to create detailed dental models based on digital treatment plans, supporting accurate aligner design and case preparation.
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Pressure Thermoforming MachinesThese machines shape clear aligners using medical-grade PETG and multi-layer TPU materials, helping maintain consistent forming quality throughout production.
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CO₂ Laser Trimming SystemsOur laser trimming equipment ensures precise edge cutting for aligners and supports different finishing options, including scalloped and straight trim designs.
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Fiber Laser Marking SystemsThe marking system adds permanent identification details, such as patient IDs and aligner stage numbers, to improve case tracking and product management.